Saturday, December 5, 2009

Discovery of commercial potential

Charles Marie de La Condamine is credited with introducing samples of rubber to the Académie Royale des Sciences of France in 1736.[1] In 1751, he presented a paper by François Fresneau to the Académie (eventually published in 1755) which described many of the properties of rubber. This has been referred to as the first scientific paper on rubber.[1]

The para rubber tree initially grew in South America, and the first European to return to Portugal from Brazil with samples of water-repellent rubberized cloth so shocked people that he was brought to court on the charge of witchcraft.[citation needed] When samples of rubber first arrived in England, it was observed by Joseph Priestley, in 1770, that a piece of the material was extremely good for rubbing out pencil marks on paper, hence the name rubber.

South America remained the main source of the limited amounts of latex rubber that were used during much of the 19th century. However in 1876, Henry Wickham gathered thousands of para rubber tree seeds from Brazil, and these were germinated in Kew Gardens, UK. The seedlings were then sent to Ceylon (Sri Lanka), Indonesia, Singapore and British Malaya. Malaya (now Malaysia) was later to become the biggest producer of rubber. About 100 years ago, the Congo Free State in Africa was also a significant source of natural rubber latex, mostly gathered by forced labor. Liberia and Nigeria also started production of rubber.

In India, commercial cultivation of natural rubber was introduced by the British Planters, although the experimental efforts to grow rubber on a commercial scale in India were initiated as early as 1873 at the Botanical Gardens, Kolkata. The first commercial Hevea plantations in India were established at Thattekadu in Kerala in 1902.

Properties


Rubber latex.

Rubber exhibits unique physical and chemical properties. Rubber's stress-strain behavior exhibits the Mullins effect, the Payne effect, and is often modeled as hyperelastic. Rubber strain crystallizes.

Owing to the presence of a double bond in each repeat unit, natural rubber is sensitive to ozone cracking.

Solvents

There are two main solvents for rubber: turpentine and naphtha (petroleum). The former has been in use since 1763 when François Fresnau made the discovery. Giovanni Fabronni is credited with the discovery of naphtha as a rubber solvent in 1779. Because rubber does not dissolve easily, the material is finely divided by shredding prior to its immersion.

An ammonia solution can be used to prevent the coagulation of raw latex while it is being transported from its collection site.

Chemical makeup

Latex is a natural polymer of isoprene (most often cis-1,4-polyisoprene) - with a molecular weight of 100,000 to 1,000,000. Typically, a small percent (up to 5% of dry mass) of other materials, such as proteins, fatty acids, resins and inorganic materials (salts) are found in natural rubber. Polyisoprene is also created synthetically, producing what is sometimes referred to as "synthetic natural rubber".

Some natural rubber sources called gutta percha are composed of trans-1,4-polyisoprene, a structural isomer which has similar, but not identical, properties.

Natural rubber is an elastomer and a thermoplastic. However, it should be noted that as the rubber is vulcanized, it will turn into a thermoset. Most rubber in everyday use is vulcanized to a point where it shares properties of both; i.e., if it is heated and cooled, it is degraded but not destroyed.

Elasticity

In most elastic materials, such as metals used in springs, the elastic behavior is caused by bond distortions. When force is applied, bond lengths deviate from the (minimum energy) equilibrium and strain energy is stored electrostatically. Rubber is often assumed to behave in the same way, but it turns out this is a poor description. Rubber is a curious material because, unlike metals, strain energy is stored thermally. Also, natural rubber is so elastic that when force is applied, on natural rubber when it is on a surface similar to carpet, it may be difficult to 'pull' across the surface.

In its relaxed state, rubber consists of long, coiled-up polymer chains that are interlinked at a few points. Between a pair of links, each monomer can rotate freely about its neighbour, thus giving each section of chain leeway to assume a large number of geometries, like a very loose rope attached to a pair of fixed points. At room temperature, rubber stores enough kinetic energy so that each section of chain oscillates chaotically, like the above piece of rope being shaken violently. The entropy model of rubber was developed in 1934 by Werner Kuhn.

When rubber is stretched, the "loose pieces of rope" are taut and thus no longer able to oscillate. Their kinetic energy is given off as excess heat. Therefore, the entropy decreases when going from the relaxed to the stretched state, and it increases during relaxation. This change in entropy can also be explained by the fact that a tight section of chain can fold in fewer ways (W) than a loose section of chain, at a given temperature (nb. entropy is defined as S=k*ln(W)). Relaxation of a stretched rubber band is thus driven by an increase in entropy, and the force experienced is not electrostatic, rather it is a result of the thermal energy of the material being converted to kinetic energy. Rubber relaxation is endothermic, and for this reason the force exerted by a stretched piece of rubber increases with temperature (Metals, for example, become softer as temperature increases). The material undergoes adiabatic cooling during contraction. This property of rubber can easily be verified by holding a stretched rubber band to your lips and relaxing it.

Stretching of a rubber band is in some ways equivalent to the compression of an ideal gas, and relaxation is equivalent to its expansion. Note that a compressed gas also exhibits "elastic" properties, for instance inside an inflated car tire. The fact that stretching is equivalent to compression may seem somewhat counter-intuitive, but it makes sense if rubber is viewed as a one-dimensional gas. Stretching reduces the "space" available to each section of chain.

Vulcanization of rubber creates more disulfide bonds between chains, so it shortens each free section of chain. The result is that the chains tighten more quickly for a given length of strain, thereby increasing the elastic force constant and making rubber harder and less extendable.

When cooled below the glass transition temperature, the quasi-fluid chain segments "freeze" into fixed geometries and the rubber abruptly loses its elastic properties, although the process is reversible. This is a property it shares with most elastomers. At very cold temperatures, rubber is actually rather brittle; it will break into shards when struck or stretched. This critical temperature is the reason that winter tires use a softer version of rubber than normal tires. The failing rubber o-ring seals that contributed to the cause of the Challenger disaster were thought to have cooled below their critical temperature. The disaster happened on an unusually cold day.

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